Mocon Container — Assembly Guide
Mocon Modular Containers / Assembly Reference

Flat-pack site container — field assembly

Six steps.
No crane required.

The Mocon Modular Container shell is constructed from AZ150 Aluzinc® corrugated steel sheeting mounted on an integrated base platform. Each component is lightweight enough for a two-person team to lift and position by hand.

Shell AZ150 Aluzinc corrugated
Floor Birch plywood + forklift pockets
Fixings Stainless monobolt
Lift None required for assembly
01
Lay the base deck

Set the integrated base chassis on flat, level ground. The base arrives pre-fitted with a birch plywood floor and built-in forklift pockets on its underside — this is the platform everything else locks onto.

02
Erect the wall panels

Lift the lightweight AZ150 Aluzinc side and end panels manually into position around the base perimeter. The vertical corrugated sections hook and slot into one another, forming a rigid external shell without fasteners yet.

03
Position the door unit

Set the double-door end frame into place at the front of the base and fasten it to the adjacent side panels, closing off the shell's open end.

04
Hoist & fasten the roof

Lift the corrugated roof cap over the assembled walls and lower it onto the top edge. Secure it around the full top perimeter before moving on to permanent fixings.

05
Lock the frame

Insert stainless-steel monobolt fasteners through every structural joint — corners, seams, and the roof perimeter — to permanently seal the shell against weather and forced entry.

Every corner and seam gets a fastener — none are optional
06
Install lifting hooks

Optional: attach the top corner lifting hooks if the fully assembled unit will later be relocated or loaded by crane or forklift.

Only needed if you plan to hoist the finished unit
visible edge hidden edge AZ150 panel SS monobolt
Mocon × www.web-guys.com
Schematic for reference only — not to engineering scale. Always follow the fastener torque and safety guidance supplied with your unit.