Flat-pack site container — field assembly
The Mocon Modular Container shell is constructed from AZ150 Aluzinc® corrugated steel sheeting mounted on an integrated base platform. Each component is lightweight enough for a two-person team to lift and position by hand.
Set the integrated base chassis on flat, level ground. The base arrives pre-fitted with a birch plywood floor and built-in forklift pockets on its underside — this is the platform everything else locks onto.
Lift the lightweight AZ150 Aluzinc side and end panels manually into position around the base perimeter. The vertical corrugated sections hook and slot into one another, forming a rigid external shell without fasteners yet.
Set the double-door end frame into place at the front of the base and fasten it to the adjacent side panels, closing off the shell's open end.
Lift the corrugated roof cap over the assembled walls and lower it onto the top edge. Secure it around the full top perimeter before moving on to permanent fixings.
Insert stainless-steel monobolt fasteners through every structural joint — corners, seams, and the roof perimeter — to permanently seal the shell against weather and forced entry.
Optional: attach the top corner lifting hooks if the fully assembled unit will later be relocated or loaded by crane or forklift.